Feed Manufacturing Process

  • The Feed Manufacturing Process and Machines have evolved and refined after years of operation in various countries including India.
  • From Manual operations of the Plant, the operations were slowly converted to Automated Operations, starting with Batching System and then to Full Automation of the Plant.
  • This has improved productivity, reduced manual intervention at various stages and resulted in utilizing the full capacities of the Machines.
  • The Mash production from the earlier times has been shifted now to full Pellet Production.
  • This has improved quality of the end Product and reduced wastage. The Process of Production now has clearly defined sections as:

Intake and Storage

Pre-weighing and batching

Grinding Section

Mixing and Molasses Mixing Section

Pelleting Section

Cooling Section

Bagging Section

Automation

OUR PRODUCTS

Hammer Mills

  • We manufacture Hammer Mills of Capacity 1 TPH to 25 TPH on a 4 mm hole sieve.
  • We supply the Hammer Mills with suitable aspiration units.

Batch Mixer

  • We make Single Shaft Ribbon & Paddle Mixers of capacities 500 Litres to 10,000 Litres And Double Shaft Paddle Mixers of 500 Litres to 5000 Litres.

  • Provision for liquid addition can be given on request.

Molasses Mixers

  • We manufacture molasses mixer of capacities of 5 TPH to 25 TPH.
  • Our machine can take a maximum of 20% molasses.
  • A provision for steam addition is included.
  • Our units have differential speed rotor system.
  • An exclusive CEASPL design.

Pellet Mills

  • Pellet Mills of capacities ranging from 1 TPH to 25 TPH on 8 mm hole size dies are supplied by us.
  • We manufacture Vee Belt Driven Units and Gearbox Driven Units.
  • The machines are of high capacity, and have less running cost units.
  • We also manufacture Laboratory Pellet Mills of 200 kg per hour capacity.

Pellet Cooler

  • Our Pellet Coolers can handle pellets from 3 TPH to 30 TPH.
  • All our Pellet Cooler systems are matched with our Pelleting Lines.

Pellet Sieves

  • We manufacture Pellet Sieves to handle pellets from 3 TPH to 30 TPH.
  • This is a vibratory single deck unit.
  • Multi Deck units and circular sieves can be supplied.

Twin Rotor Jute Twine Remover

  • Our machine fitted after the intake elevator can process mash at the rate from 10 TPH to 60 TPH.
  • Our machines are designed to catch the jute strings from the raw material.
  • An exclusive CEASPL design.

Plant Automation and Control Center

  • We do simple batching system controls to full plant automation with Scada Screens.
  • The entire Feed Plant can be operated from the control room with minimum number of operators, with full automation controls.
  • Various operating reports can be generated from our System.

Feed Mill Spare parts

  • We regularly supply spares for the Feed Mills in India and Overseas.
  • Dies, Press Roll Shells, Hammer Mill Beaters and Hammer Mill Sieves are supplied by us.
  • We have Spares for all makes of machines.
  • These parts have long life which reduces downtime for replacement of these.

Silo Storage Systems

  • Silos are available as Flat Bottom Silo and Hopper Bottom Silo.
  • Earlier the Silos were used mainly for storage of grains. The grain’s specific weight was taken for determining the capacity of the Silos.
  • Now the Silos are used for storing large quantities of De-oiled Rice Bran, Soya Extraction and all other De-oiled cakes. The Flat Bottom Silos for De-oiled Rice Bran, Soya extraction and other powdery material have special discharge system, for storing large quantities of material. The Hopper Bottom Silos are used for storing De-oiled cakes in lesser quantities.

We are here to serve our clients with State of the Art Technology and Processes for an efficient operation of the Feed Plants.

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